What components are required to build an e-bike?

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Robu
Posts: 43
Joined: Fri May 17, 2024 4:29 pm
Location: Pune
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To build an e-bike, we will require:
  • Electric Motor
  • Battery
  • Motor Controller
  • Throttle
  • Pedal-Assist Sensor (PAS)
  • Display/Control Panel
  • Wiring and Connectors
  • Brake Levers with Cutoff Switches
    Wheel and Tire (if motor is hub-based)
    Mounting Hardware and Accessories
  • Charger
  • Basic Tools

While we are familiar with the components required for building an e-bike, identifying the most appropriate components for our personal needs might be difficult.
What important factors do you consider when selecting the right components for your e-bike?
AlamKhan
Posts: 16
Joined: Thu Jul 04, 2024 12:45 pm

To build an eBike with a range of up to 28 km, start by envisioning how all the components will fit onto a standard 20 to 28 inch bicycle frame (I am assuming you have a normal bike). Once you have a design in mind, here are the key components you'll need:

Firstly, for power and performance:

1) Use the Orange INR 18650 36V 12000mAh 3C 10S6P Li-Ion Battery Pack to provide ample energy storage.
Component: https://robu.in/product/orange-icr-1865 ... y-pack-3c/
2) Install the 36V 350W EBIKE Brushless Steel Color Hub Motor, which operates at a speed of 328 RPM, ensuring smooth acceleration and efficient power delivery.
Component: https://robu.in/product/350w-36v-hub-mo ... el-colour/
3) Include the 36V throttle and 36V display for easy control and monitoring of your eBike's performance.
Component: https://robu.in/product/3-speed-throttle-for-ebike/
Component: https://robu.in/product/sunding-36v-ele ... rol-panel/

For control and safety features:

1) Incorporate the 36V 350W EBIKE Sine Wave Brushless Motor Controller to manage motor functions effectively.
Component: https://robu.in/product/motor-controlle ... otor-350w/
2) Ensure safety with the Yinhing Brake Lever Set, designed for electric bicycles, to maintain reliable braking.
Component: https://www.amazon.in/Yinhing-Durable-B ... B07S36ZRC8
3) Use the Electric Bicycle Ignition On/Off Key Switch Power Battery for added security and convenience.
Component: https://www.amazon.in/HUMSER-CY-Electri ... B0BNLKN2GH

The assembly and wiring process are straightforward and can be followed using instructional videos or guides available online. This setup will provide a balanced combination of power, efficiency, and control, ideal for achieving the desired range on your eBike project.
Refer video: https://www.youtube.com/watch?v=-UL2ddMK524&t=351s
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